Run your geomembrane factory's production orders, roll allocation, balance fabrication, finished goods, QC, dispatch, delivery, and customer installation from one connected industrial manufacturing platform. Built for Jaipur Plastopack Agro Pvt. Ltd. and modern geosynthetic manufacturers.
HDPE Geomembrane Production Management Software is an industrial manufacturing execution and enterprise workflow platform engineered specifically for geomembrane roll extruders and pond liner fabricators. It centralizes production orders, raw roll issue, cutting & jointing balance tracking, finished goods inventory, QC inspection, dispatch planning, freight delivery, and on-site field installation into a single auditable operational timeline.
Traditional generic manufacturing ERPs fail on the geomembrane shop floor. They lack linear roll cutting balance accounting, mix direct roll trading with fabrication, and have zero visibility into on-site agricultural pond installation.
Direct master roll trading orders frequently enter factory fabrication queues, confusing plant technicians and causing severe manufacturing delays for customized agricultural pond sheets.
When a 500-meter master HDPE roll is unspooled to cut a 120-meter pond sheet, undocumented remnant roll balances get lost in raw storage, bleeding thousands of square meters in material cost.
Plant managers struggle to assign hot-wedge welding stations and operators efficiently, resulting in idle welding machines while high-priority subsidy pond sheet orders sit unfulfilled.
Completed pond sheets staged in finished goods often lack verified vehicle assignments, transporter bilty records, and driver contacts, delaying seasonal pre-monsoon farmer deliveries.
Once rolls leave the factory, management has no structured proof of on-site trenching, thermal joint seaming quality, or signed farmer acceptance handover certificates.
RMG NexGN Production unifies Production Order classification, 5-stage sequential planning (PP.1–PP.5), remnant balance accounting, and field installation signoffs into one auditable system.
Every commercial order is categorized at intake to enforce strict operational discipline. Direct roll distributions bypass factory lines, while complex pond sheet fabrications follow verified production stages.
Direct sale of intact master HDPE rolls. Strictly isolated so it never enters or clutters factory fabrication lines.
Standard agricultural pond liner fabrication. Full roll unspooling, panel cutting, thermal wedge jointing, and balance reconciliation.
Complete end-to-end turnkey project. Factory fabrication plus transport delivery and on-site field installation signoff.
* Note on System Architecture: The entire production execution, roll inventory, cutting balance, dispatch, and on-site field installation pipeline is 100% Certified & Implemented. Financial Accounts integration (Milestone M1-S10, including M1-S10.1 Accounts Production Voucher Foundation) is currently in the active planned roadmap.
Explore the core operational modules of RMG NexGN Production, built specifically to handle the real-world complexities of extrusion rolls, panel jointing, and multi-acre agricultural pond containment.
Centralizes customer order intake with precise dimensional requirements, film GSM/micron rating, and statutory subsidy scheme references. Automatically enforces routing into Sales-Roll, Sales-Pond, or Sales-Install.
Sequential 5-stage planning console for the factory production manager. Organizes shift capacity, prioritizes dispatch dates, and monitors order progress from initial unrolling to final packing.
Assigns production orders to dedicated hot-wedge thermal welding machines, cutting bays, and qualified technician teams based on sheet thickness and complexity.
Enforces serial barcode scanning when issuing master HDPE rolls from raw material inventory. Tracks unspooling length, panel alignment, and seam overlap fusion in real time.
Solves the #1 source of factory margin bleed. Operators record exact remnant roll meterage after cutting, automatically returning balance rolls to active inventory for subsequent smaller pond orders.
Manages roll bundling, finished goods inspection signoff, transporter selection, vehicle registration, lorry receipt (bilty) generation, and security gate pass issuance.
Coordinates on-site farm pond geomembrane deployment. Logs field trenching status, on-site joint extrusion welding, pressure testing, and captures digital farmer acceptance signoffs.
Visual drag-and-drop Kanban tracking order progression from Assignment to Fulfilled. Features automated station bottleneck detection and countdown delivery risk intelligence.
RMG NexGN Production provides dedicated, role-segregated user interfaces engineered for the specific daily tasks of each department.
Immediate visibility into live production order status, scheduled dispatch dates, and inventory availability without interrupting factory floor staff.
Comprehensive control over Production Plans (PP.1–PP.5), smart machine allocations, shift scheduling, and raw roll requisition approvals.
Simple touchscreen interface to view assigned pond panel jobs, scan master rolls, record cutting balances, and log thermal joint completions.
Automated consignment bundling, transporter vehicle assignment, LR/Bilty document attachment, and secure printed gate pass issuance.
Mobile-responsive field interface to record delivery arrival, trench excavation verification, field seam test logs, and digital farmer signoffs.
High-level executive intelligence: plant scrap percentage, operator output throughput, bottleneck analysis, and delivery countdown risk indicators.
Industrial shop floor operations require absolute data integrity. Super Shield 2.0 enforces strict server-side validation and role separation so that machine operators cannot alter dispatch statuses, and raw roll remnant balances cannot be silently adjusted.
Engineered for manufacturers producing geosynthetics, impermeable barriers, and containment liners for diverse water storage and environmental projects.
Custom panel fabrication for Krishi Farm Ponds, rain-fed water harvesting reservoirs, and canal command area distribution storage.
Master wide-width blow-film extrusion roll manufacturing, continuous roll QC inspection, GSM verification, and master coil inventory.
Heavy-gauge canal bed seepage barriers, headwork water retention lining, and government public health engineering projects.
Pre-welded round, square, and rectangular pond liners for commercial fish farming, shrimp culture, and brackish water hatcheries.
Chemical-resistant thick geomembrane liners (1.0mm to 1.5mm) for CETP effluent treatment pits, solar evaporation ponds, and mining tailing basins.
Municipal solid waste containment cells, leachate collection barriers, and capping liners meeting stringent environmental pollution control norms.
RMG NexGN Production for Geosynthetic & Geomembrane Manufacturers: Regional Deployments in Rajasthan and Pan-India
Find answers to common questions about deployment architecture, roll balance tracking, offline factory LAN setups, and implementation timelines.
Licensing is tailored based on factory extrusion capacity, fabrication lines, multi-unit warehouse locations, and concurrent operator terminals. Contact us for an official quotation. Complete your operational parameters below for an itemized enterprise EULA quotation.
